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A complete line for mozzarella production

A solution from curd cooking to final cooling to obtain fresh mozzarella 

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Mozza Comat

From Curd to Mozzarella: Precision at Every Stage

 COMAT mozzarella equipment is designed to efficiently process mozzarella curd through cooking, stretching, and kneading to develop its characteristic fibrous structure, elasticity, and smooth texture. The equipment ensures uniform stretching, consistent product quality, and reliable production performance, with solutions suitable for different mozzarella formats and production capacities.  

Fromagex supports your project by working closely with COMAT to identify the right equipment, coordinate process requirements, and adjust to your production and product needs.

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Six stages, engineered to work as one line

Les membres de notre équipe sont notre plus grande ressource. Ensemble et avec vous, ils contribuent à faire toujours mieux et à créer des alliances solides.

Automatic Draining System
Automatic Draining System
Whey draining
Curd-cutting conveyor (NTC)
Curd-cutting conveyor (NTC)
Curd cutting and transfer
curd cooking and stretching
Stretching machine (M42B)
Curd cooking and stretching
Cheese moulding
Moulding machine (M50C04)
Cheese moulding
Cooling and firming line (MR)
Cooling and firming line (MR)
Cheese cooling and firming
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Automatic Draining System

Automatic draining system

The automatic drainage system is used to remove excess whey and water from the mozzarella curd during processing. This helps control moisture content, achieve a more consistent product texture, and improve process efficiency by reducing manual intervention and ensuring more uniform drainage before the stretching process.

 

In COMAT’s line configuration, the automatic drainage system is positioned upstream of the continuous stretching machine and is designed to automate whey removal from the curd.

 

While the whey is collected, a hot water loop control its temperature. The curd moves forward through a cutting system.

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Curd-cutting conveyor (NTC)

Curd-cutting conveyor

Designed for cutting and transferring curd, the machine combines an auger-based cutting unit with a conveyor belt that feeds the processed curd to the stretching equipment. 
 
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Continuous stretching machine (M42B)

Cooking stretching machine

The COMAT cooking and stretching machine is a key piece of equipment in mozzarella production. It heats the prepared curd using hot water or steam, depending on the model, while integrated augers and stretching arms mix, knead, and stretch the cheese mass to develop the characteristic fibrous structure, elasticity, and smooth texture of mozzarella. The process parameters can be adjusted to help achieve the desired moisture level and product consistency.

The compact machines from Comat combine the 3 steps of cooking, stretching and moulding for small batch production.

These high capacity machines allow a continuous production up to 3,500 kg/h with a precise cooking with steam.

The machine can then feed the stretched cheese to a moulding machine for shaping into mozzarella balls or other formats.

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Moulding machine with 4 augers (M50C04)

Moulding machine

The COMAT mozzarella moulding machine shapes the hot, stretched cheese mass into uniform mozzarella portions according to the desired size, weight, and shape. The cheese is fed into a hopper and conveyed by rotating augers toward a moulding drum, which forms individual pieces.
Adjustable auger and drum speeds help control production and maintain consistent product dimensions and moisture. The changeable drums allow it to mould smaller “perlini” to the 3lbs loaf with the same machine.
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Cooling and firming line (MR)

Cooling and firming line

The COMAT cooling and hardening tunnel is designed to cool and firm mozzarella after moulding, helping the cheese retain its shape and achieve the required consistency before packaging.

The mozzarella moves through circulating chilled water, which removes heat from the product. The controlled cooling helps the mozzarella firm up and maintain its shape, reducing deformation during subsequent handling.At the end of the tunnel, a lifting conveyor transfers the hardened mozzarella out of the tunnel for collection or feeding into the packaging machine.

In a COMAT line, the MR cooling and hardening tunnel is designed primarily for cooling and firming the moulded cheese, while the MS cooling and brining line combines cooling with brining.

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What this line gives your operation

This production line offers the following advantages:

Performance

Consistency

 Precise temperature control of the curd at each steps to achieves consistent pasta filata with the stretch targeted for its final usage.

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Operational flexibility

The cooker stretcher allows to produce a wide range of pasta filiata. Associated with the adapted moulder it can produce string cheeses, mozzarella balls of all sizes and mozzarella loaves.  

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Operational flexibility

Interchangeable moulding cavities and configurable vat cutting groups support multiple formats ( mozzarella, pizza cheese, sticks, etc..), on the same equipment set. 

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Your everyday challenges

When you share your goals and challenges with us, we respond by analyzing your needs and proposing high-performance, tailored solutions.